Replace the lab · Keep the margin
Orthotics are not a cost center—they are a high-margin clinical service when you own design + production. Numbers vary by payer mix and shop cost—use our calculators to stress-test yours.
Design custom orthotics using clinical logic — not manual modeling.
ArchSpline replaces traditional CAD workflows with a protocol-driven system that converts exam findings into patient-specific orthotic designs automatically.
Orthotic design software lets clinics design and manufacture custom orthotics in-house using 3D printing—eliminating outsourced lab pairs for many pairs, cutting turnaround from weeks to same-day when capacity allows, and keeping margin that used to leave the practice.
Most orthotic CAD systems were adapted from engineering tools — requiring manual modeling, technical training, and significant time investment.
That creates a disconnect in clinical settings:
As a result, many clinics either outsource design or avoid fully integrating orthotics into care.
ArchSpline removes the need for manual CAD by structuring orthotic design around clinical decision-making.
Enter exam findings, diagnosis, and treatment goals.
Built-in design rules map clinical inputs to specific orthotic features.
Generate a patient-specific orthotic without manual modeling or CAD tools.
This allows clinicians to focus on treatment decisions — while the software handles geometry and execution.
When orthotic design becomes simple and consistent, clinicians prescribe more confidently — increasing utilization and improving both patient outcomes and clinic performance.
Explore the financial impact in our orthotics profitability analysis.
ArchSpline does not replace a full clinic calendar system. It supports appointment management for orthotic workflows by structuring each patient case around actionable visit milestones.
Keep orthotic follow-up notes tied to each case so teams can confirm post-fit checks and next steps.
Document dispensing status and visit progression from assessment through delivery and follow-up.
Capture structured clinical notes that support coding, billing review, and continuity across patient visits.
Start with protocol-driven design consistency, then scale production around your clinic workflow.
Feedback from podiatry and orthotic design specialists using ArchSpline in practice.
New version is amazing. You created a cool program for new feet morphology and individual insoles design! Amazing Bryan!
Sergey Aleks
Orthopedic doctor, Podiatrist, Orthotic Design Specialist